Before going through Camshaft testing procedure.First check the Inspecting procedure.
How to Inspect Camshaft?
http://repairhelpcenter.blogspot.in/2012/02/how-to-inspect-camshaft.html
Now follow the testing procedure,for cam shaft.
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How to Inspect Camshaft?
http://repairhelpcenter.blogspot.in/2012/02/how-to-inspect-camshaft.htmlNow follow the testing procedure,for cam shaft.
Camshaft Lift
Using a Micrometer
- The camshaft lobe lift can be measured using an outside micrometer.
- Lift is determined by measuring the lobe from heel to nose, and subtracting the base circle measurement from it.
- Camshafts with high durations cannot be measured using a micrometer, since a true base circle measurement will not be obtainable.
- This is due to the ramps beginning more toward the heel.
- In these instances, use a dial indicator to measure the lift of the pushrod.
Using a Dial Indicator
- Another method is to install the camshaft onto v-blocks and use a dial indicator to measure the amount of lift.
- Locate the plunger of the indicator on the heel of the lobe and zero the indicator.
- Rotate the camshaft until the highest reading is observed.
- This is the amount of lobe lift.
- Check camshaft straightness before checking lift in this manner.
- Another method of measuring lobe lift involves installing the camshaft into the engine block with the lifters and pushrods.
- A special cup-shaped adapter is installed onto the dial indicator to accept the pushrod.
- With the pushrod at its lowest point of travel, zero the dial indicator.
- Continue to rotate the camshaft until the maximum amount of deflection of the dial is observed.
- This represents the total lift of the camshaft.
Camshaft Journals
Measure the camshaft journals for size, taper, and out-of-round using an outside micrometer.
Worn camshaft journals can cause the valve timing to change as the engine is running. - To determine the amount of out-of-round, measure each journal in two different directions and compare to specifications.
- Also check for journal taper by measuring at each end of the journal.
Camshaft Straightness
- Camshaft straightness can be checked by placing it in V-blocks.
- The camshaft is supported in the blocks by the journals on both ends.
- Install a dial indicator onto the central journal.
- Observe the dial indicator as the camshaft is rotated.
- A TIR (total indicated reading) of 0.002 in. (0.050 mm) indicates excessive warpage.
Base Circle Runout
With the camshaft set up to measure straightness, also check base circle run-out.
- Locate the dial indicator plunger on the heel of the lobe and zero the gauge.
- Slowly rotate the camshaft until the lowest gauge reading is obtained. This is the point where the camshaft lobe ramp starts.
- Note this reading, then rotate the camshaft in the opposite direction until the gauge indicates the start of the other ramp.
- As a rule, total run-out should not exceed 0.001 in. (0.025 mm).
- If the run-out is excessive, the lifters may pump up when the valve is closed.
Camshaft Construction Material
One method of determining the material used is a spark test.
- Although this test will not give exact indications of the alloys used, it is a good guide.
- This test uses a high-speed, medium-grit grinding wheel.
- When a noncritical area of the camshaft comes into contact with the wheel, sparks will be emitted.
- The pattern and color of the sparks will indicate the type of material.
Camshaft End Play
- Install a dial indicator to measure the lateral movement of the camshaft.
- Then use a screwdriver to gently pry the camshaft back and forth.
- The TIR of the indicator is the amount of end play.
- Some engines use shims to correct end play.
- If shims cannot be used, the camshaft may be faulty.
This details will help.
Thanks.
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