Friday, March 2, 2012

Volkswagen syncro transporter transfer box removal?

The procedure to replace transfer case box on VW transporter.

To remove the transfer box you will need to remove the offside drive shaft and release the prop shaft and take the rubber mount out. Once that is out,then remove the mount on the lower section of the box.

Unscrew speedometer drive shaft cable or remove sender connector and speedometer sender.
‒ → Drive output shaft drive flange -A- out from locking device in differential using a synthetic head hammer.
‒ The output shaft drive flange can also be pulled out with bolt M 10, .
‒ Remove gearbox carrier -B- from engine and bevel box -C-.

See the diagram shown below :--------

→ Remove the four bevel box/gearbox connecting bolts (arrows 1, two further bolts hidden).
  • ‒ Press bevel box off gearbox (direction of arrow).

  • ‒ Guide bevel box out between subframe and sump, when doing this ensure that the drive flange/output shaft cannot fall out.

  • See this another diagram for more help :--------

    This will help.
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