Brake Caliper
REMOVAL & INSTALLATION
Front
See Figures 1, 2 and 3
CAUTION
Older brake pads or shoes may contain asbestos, which has been determined to be cancer causing agent. Never clean the brake surface with compressed air! Avoid inhaling any dust from any brake surface! When cleaning brake surfaces, use a commercially available brake cleaning fluid.
Do not allow the master cylinder reservoir to empty. An empty reservoir will allow air to enter the brake system and complete system bleeding will be required.
- Use a siphon or clean turkey baster to remove about half of the brake fluid from the master cylinder.
- Raise and safely support the vehicle, then remove the tire and wheel assembly.
- Unfasten the caliper mounting bolts, then remove the caliper.
- Remove the brake pads and shims.
- If the caliper is to be completely removed from the vehicle for replacement or overhaul, remove the brake hose attaching bolt, then disconnect the brake hose from the caliper and plug the hose to prevent fluid contamination or loss.
- Remove the caliper mounting bracket bolts and lift the caliper off of the support bracket.
- Remove the caliper and mounting bracket from the vehicle. If the caliper is only removed for access to other components or for pad replacement, support the caliper with the brake hose attached, so that there is no strain on the brake hose.
- Completely retract the piston into the caliper using a large C-clamp or other suitable tool.
- Clean and lubricate both steering knuckle abutments or support brackets with a coating of multi-purpose grease.
- Position the caliper and brake pad assembly over the brake rotor. Be sure to properly install the caliper assembly into the abutments of the steering knuckle or support bracket. Be sure the caliper guide pin bolts, rubber bushings and sleeves are clear of the steering knuckle bosses.
- Fill the master cylinder with fresh brake fluid and, if the brake hose was removed, bleed the brake system.
- Install the wheel and tire assembly.
- Carefully lower the vehicle, then tighten the lug nuts to the proper specifications.
- Depress the brake pedal 3-4 times to seat the brake linings and to restore pressure in the system.
CAUTION
Do not move the vehicle until a firm pedal is obtained.
- Road test the vehicle and check for proper brake operation.
See Figure 4
CAUTION
Never use an air hose to blow the brake dust out of a caliper. Always use an approved brake cleaning fluid.
Do not allow the master cylinder reservoir to empty. An empty reservoir will allow air to enter the brake system and complete system bleeding will be required.
See Figure 5
- Use a siphon or clean turkey baster to remove about half of the brake fluid from the master cylinder.
- Raise and support the vehicle properly.
If you are only lifting the rear of the vehicle, chock the front wheels.
- Remove the caliper shield mounting bolts.
- Remove the caliper shield.
- Unfasten the caliper mounting bolts, then remove the caliper from the bracket.
- Remove the brake pads and shims.
- If the caliper is to be completely removed from the vehicle for replacement or overhaul, remove the brake hose attaching bolt, then disconnect the brake hose from the caliper and plug the hose to prevent fluid contamination or loss.
- Remove the caliper mounting bracket bolts and lift the caliper off of the support bracket.
- Remove the caliper and mounting bracket from the vehicle. If the caliper is only removed for access to other components, support the caliper, with the brake hose attached, so that there is no strain on the brake hose.
- Use a commercially available locknut wrench, or equivalent tool, to turn the caliper piston clockwise into position in the cylinder, then align the cutout in the piston with the tab on the inner pad by turning the piston back.
- Position the caliper and brake pad assembly over the brake rotor. Be sure to properly install the caliper assembly into the abutments of the steering knuckle or support bracket. Be sure the caliper guide pin bolts, rubber bushings and sleeves are clear of the steering knuckle bosses.
- Fill the master cylinder with fresh brake fluid and, if the brake hose was removed, bleed the brake system.
- Install the wheel and tire assembly.
- Carefully lower the vehicle. Tighten the lug nuts to the proper specifications.
- Depress the brake pedal 3-4 times to seat the brake linings and to restore pressure in the system.
CAUTION
Do not move the vehicle until a firm pedal is obtained.
- Road test the vehicle and check for proper operation.
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For more car related problem troubleshooting:---
This are the sections, you can go through and click the link to read its troubleshooting.
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2001 Lexus IS 250 and IS 350.
Lexus: Actuator replacing for Anti-lock Brake System?
Lexus: Actuator replacing for Anti-lock Brake System?
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2001 Lexus ES 300 :---
How to replace ABS Actuator on 2001 Lexus?
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How to replace ABS Actuator on 2001 Lexus?
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Lexus: How to bleed ABS system?
Click the link below:--
What is ABS and how does it works on vehicles?
How to test ABS system in vehicle?
Lexus: Wheel Speed Sensors Removal?
How to manually bleed brake systems on Lexus?
How to remove brake pads on 2001 Lexus?
How to replace brake Caliper on 2001 Lexus ?
2001 Lexus: Brake Disc Rotor removal?
Brake Pads replacing on 2001 Lexus?
How to adjust parking Brake cable on 2001 Lexus?
How to adjust parking Brake shoes on 2001 Lexus?
Rear Brake Pads removal on 2001 Lexus?
Rear Brake Rotor replacing on 2001 Lexus?
Removing Rear Brake Caliper on 2001 Lexus?
http://howtobyme.blogspot.com/2011/10/removing-rear-brake-caliper-on-2001.html---------
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