The heater core replace details are as follows :---
Removal And Installation
Car repair guide?
http://technoanswers.blogspot.in/2012/03/car-repair-guide.html
Ford Taurus Heater core Replace Except 5 Series And 7 Series? Sable
Ford Taurus 5 & 7 Series Heater core replace?
Replacing Ford and mercury heater core?
All model Ford Heater core Removal procedure?
Heater Core Removal procedure for Ford Crown
Taurus And Sable
Removal And Installation
- Disconnect the negative battery cable.
CAUTIONAfter disconnecting the negative battery cable, wait for at least 1 minute for the SRS or air bag module to deplete its energy. - Place the front wheels in the straight-ahead position.
- Lock the steering column.
- Remove or disconnect the following:
SRS bolt covers from both sides of the steering wheelSRS module-to-steering wheel boltsSRS module and disconnect the electrical connectorSteering wheel bolt and discard it - Press the steering wheel from the steering column.
Lower steering column shaft bolt2 lower instrument panel cover-to-instrument panel screws and unsnap the lower cover from the instrument panel - Turn ignition switch to the RUN position
- Insert a 1 / 8 in. (3mm) wire or pin punch in the lower steering column shroud hole, under the ignition switch; then, press on the pin while pulling out on the ignition switch lock cylinder and remove it from the steering column lock cylinder housing.
- Remove or disconnect the following:
3 steering column shroud screws and the shroudsShift control selector lever bootGearshift lever pin from the manual control lever and remove the leverWiring connector at the bottom of the steering column and remove the wiring from the column, (if equipped with an overdrive lockout switch on the manual control lever)Electrical connectorsMulti-function switch screws and move it asideShift indicator cable from the shifter tubeShifter indicator-to-column adjustment cable screwInterlock cable and actuator (if equipped with a column shift)4 steering column-to-instrument panel bracket nuts and steering columnPush pins and the lower instrument cover from the instrument panel reinforcement (at the passenger-s side)Console finish panel - Under the steering column, 2 instrument panel brace screws, the courtesy lamp socket, the 2 Diagnostic Link Connector (DLC) screws and the instrument panel brace.
- If not equipped with an Electronic Automatic Temperature Control (EATC), disconnect the electrical connectors and the vacuum harness from the evaporator housing and the blower motor.
- If equipped with an Electronic Automatic Temperature Control (EATC), remove the sensor hose/elbow and disconnect the electrical harness connectors and the vacuum hose harness from the evaporator housing.
- Insert the Radio Removing tools 415-001into the integrated control panel faceplate; then, push the tools in approximately 1 1 / 2 in. (38mm) to release the retaining clips. Spread the tools slightly and pull the integrated control panel from the instrument panel.
- Remove or disconnect the following:
Electrical connectors and the automatic temperature control sensor hose and elbow, if equipped6 console center finish panel screws and the panel, (if equipped with a floor shift)4 instrument panel finish panel screws and panel, located at the right side of the steering column, (if equipped with a column shift)Instrument cluster finish panel-to-instrument panel clips and pull the finish panel straight out4 instrument cluster-to-instrument panel screws, the electrical connectors and the instrument clusterUpper finish panel (located at the top of the instrument panel)Light sensor amplifier connector, (if equipped with an autolamp)Instrument panel finish end panels on both sides of the instrument panelFront scuff plates and pull the door weatherstrip away from the instrument panel (on both sides of the instrument panel)3 instrument panel-to-upper cowl top panel screws2 screws at each end of the instrument panelInstrument panel electrical connectors and the parking brake switchInstrument panel - Drain the cooling system into a clean container for reuse
- Remove or disconnect the following:
WARNINGDo not attempt to bend any part of the lever, for it is brittle and will break.
Heater hoses from the heater core and plug the openings4 air conditioning electronic blend door actuator-to-heater/air conditioning housing assembly screws and the actuatorMetal cover, disengage the spring from the heater core cover and from the leverGently, depress the locking ramp and remove the lever from the secondary air temperature control door end - Rotate the primary air conditioning air temperature control door shaft downward, swing the metal link counterclockwise and remove it from the pin.
- Remove the 3 heater core cover-to-heater/air conditioning housing assembly screws, the cover and the seal.
- Press on the heater core tubes and remove the heater core from the heater/air conditioning housing assembly.
To install:
- Install or connect the following:
WARNINGDo not use excessive force when installing the radio, the retaining clips can become damaged.
Heater core to the heater/air conditioning housing assemblyHeater core cover, the seal and the 3 heater core cover-to-heater/air conditioning housing assembly screwsLever to the secondary air conditioning air temperature control door endSpring to the lever, engage the spring to the heater core cover and install the metal coverAir conditioning electronic blend door actuator and the 4 actuator-to-heater/air conditioning housing assembly screwsHeater hoses to the heater coreInstrument panel with the help of an assistantInstrument panel electrical connectors and the parking brake switch2 screws at each end of the instrument panel with the help of an assistant3 instrument panel-to-upper cowl top panel screwsFront scuff plates and the door weatherstrip (on both sides of the instrument panel)Instrument panel finish end panels (on both sides of the instrument panel)Electrical connector to the light sensor amplifier (if equipped with an autolamp)Upper finish panel (at the top of the instrument panel)Instrument cluster, electrical connectors and the 4 instrument cluster-to-instrument panel screwsInstrument cluster finish panel and engage the finish panel-to-instrument panel clipsInstrument panel finish panel and 4 panel screws, located at the right side of the steering column (if equipped with a column shift)Console center finish panel and the 6 panel screws (if equipped with a floor shift)Electrical connectors and the automatic temperature control sensor hose and elbow, if equippedIntegrated control panel faceplate
Sensor hose/elbow, the electrical harness connectors and the vacuum hose harness to the evaporator housing (if equipped with an Electronic Automatic Temperature Control (EATC)Connect the electrical connectors and the vacuum harness to the evaporator housing and the blower motor (if not equipped with an EATC)Instrument panel brace and the 2 Diagnostic Link Connector (DLC) screwsCourtesy lamp socket and install the 2 instrument panel brace screwsConsole finish panel (if equipped with a floor shift)Lower instrument cover to the instrument panel reinforcement (located on the passenger-s side)Steering column and torque the 4 steering column-to-instrument panel bracket nuts to 10-13 ft. lbs. (13-17 Nm)Interlock cable and actuator (if equipped with a column shift)Shifter indicator-to-column adjustment cable screwShift indicator cable to the shifter tubeMulti-function switch and the screwsElectrical connectorsWiring connector at the bottom of the steering column and install the wiring to the column (if equipped with an overdrive lockout switch on the manual control lever)Gearshift lever and the lever pin to the manual control lever3 steering column shroud screws and the shroudsIgnition switch to the steering column lock cylinder housingLower instrument panel cover and the 2 lower cover-to-instrument panel screwsLower steering column shaft bolt and torque it to 17-20 ft. lbs. (22-26 Nm)Steering wheel to the steering columnNew steering wheel bolt and torque it to 26-33 ft. lbs. (34-46 Nm)SRS module and connect the electrical connectorSRS module-to-steering wheel bolts and torque the bolts to 89-123 inch lbs. (10-14 Nm)SRS bolt coversNegative battery cable - Fill the cooling system.
- Operate the engine to normal operating temperatures; then, check the climate control operation and check for leaks.
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