Heater core replace procedure is similar for for Ford and mercury model.
2001-03 5 Series And 2001 7 Series
5 & 7 Series
2001-03 5 Series And 2001 7 Series
- Disconnect the negative battery cable.
- Drain the cooling system into a clean container for reuse.
- Remove or disconnect the following:
Screws retaining the center consoleAshtray assemblyGlove box door assemblyRight side heater case cover screws and remove the coverFront vent drive motorPlug from the inside temperature sensorHeater core cover retaining screwsCover clips and strapsCover and gasketCoolant hoses from the heater coreHeater pipe-to-heater core retaining boltsHeater pipesHeater core retaining boltsHeater core by tilting it to the side
To install:
- Install or connect the following:
Heater core in the heater caseHeater core retaining boltsHeater pipes to the heater core. Tighten the M6 bolts to 72-84 inch lbs. (8.1-9.5 Nm) and the M8 bolts to 16-17 ft. lbs. (21.7-23.0 Nm). Connect the heater hoses. Always use new O-rings on the heater pipes.Heater case cover and retaining clipsCover retaining screws. Make sure the cover gasket is properly positioned.Front vent drive motorRight heater case coverInside temperature sensorGlove box door assemblyCenter console and the ashtray - Refill the cooling system and connect the negative battery cable.
- Operate the engine to normal operating temperatures; then, check the climate control operation and check for leaks.
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