How to replace Blend Door Actuator on Ford Fusion, Lincoln MKZ & Mercury Milan?

The procedure is similar for both Ford, Lincoln and Mercury car models:---

The details to replace Blend door actuator is as follows:----

Removal & Installation

AIR INLET DOOR MODE ACTUATOR

DEFROST/PANEL/FLOOR DOOR MODE ACTUATOR

TEMPERATURE BLEND DOOR ACTUATOR:----

Air Inlet Door Mode Actuator

Specific to:

Ford Fusion 2008-2009

Lincoln MKZ 2008-2009

Mercury Milan 2008-2009

1. Lower the glove compartment.
2. Remove the RH instrument panel end panel.
3. Remove the glove compartment storage bin.
4. Disconnect the air inlet mode door actuator electrical connector.
5. Remove the air inlet mode door actuator.
6. Installation is the reverse of the removal procedure 
   
   
   
   Fig. Exploded view of the air inlet door mode actuator

Defrost/Panel/Floor Door Mode Actuator

Specific to:

Ford Fusion 2008-2009

Lincoln MKZ 2008-2009

Mercury Milan 2008-2009

1. Remove the instrument panel, as outlined in the Body Section.
2. Disconnect the LH temperature blend door actuator electrical connector.
3. Remove the 2 LH temperature blend door actuator screws.
4. Remove the LH temperature blend door actuator.
5. Disconnect the DEFROST/PANEL/FLOOR mode door actuator electrical connector.
6. Remove the 3 DEFROST/PANEL/FLOOR mode door actuator and cam assembly screws.
7. Remove the DEFROST/PANEL/FLOOR mode door actuator and cam assembly.
8. Installation is the reverse of the removal procedure.
   
   
   

   

   Fig. View of the defrost/panel/floor mode actuator

Temperature Blend Door Actuator

Left Side

Specific to:

Ford Fusion 2008-2009

Lincoln MKZ 2008-2009

Mercury Milan 2008-2009

NOTE

The LH temperature blend door actuator can be accessed from below the LH side of the instrument panel.

1. Disconnect the LH temperature blend door actuator.
2. Remove the 2 LH temperature blend door actuator screws.
3. Remove the LH temperature blend door actuator.
4. Installation is the reverse of the removal procedure.
   
   
   

   

   Fig. Exploded view of the left side temperature blend door

Right Side-Dual Zone, EATC

Specific to:

Ford Fusion 2008-2009

Lincoln MKZ 2008-2009

Mercury Milan 2008-2009

1. Remove the passenger air bag module.
2. Disconnect the RH temperature blend door actuator electrical connector.
3. Remove the 2 RH temperature blend door actuator bracket screws.
4. Detach the wire harness from the RH temperature blend door actuator bracket.
5. Remove the RH temperature blend door actuator.
6. Installation is the reverse of the removal procedure.
   
   
   

   

   Fig. Exploded view of the right side temperature blend door -vehicles with dual zone EATC

These details will help.

Thanks.

FOR MORE HELP GO TO: ---

Car repair guide?

http://technoanswers.blogspot.in/2012/03/car-repair-guide.html